You can lift the whole transmission assembly out in one go as Chris says or seperate the transfer case from the box and lift them out seperately by hand. DRAIN THE OIL out of.
My Series 2a Land Rover Rebuild Gearbox Rebuild
This page has been set up as a reference source for gear sets that have been used in Land Rover gearboxes.
Land rover gearbox removal. I managed to pull the gearbox out between the two but it was a bit of a struggle. The input gear from the transfer box is now removed again easy once I had undone the two big self tappers holding the retaining plate. Remove nut and washer securing gear lever.
For all other information regarding Adjustments Removal of oil seals clutch transfer box and gearbox unit consult the. The spigot bush literally disintegrated when I carefully tapped it with a screwdriver. Dropping the transmission as instructed leaves a very tight space to get to these bolts.
Due to the patented Land Rover anti-corrosion oil leak system it was delightfully easy to remove the offending crossmember first remembering to prop the transmission up with a jack and assorted bits of wood. It sounds simple doesnt it. So the advice we need is about access to the very top bolts on the bell-housing and exhaust brackets.
The cover over the gear selector can be removed easily to allow access to the gear lever retainer. The gearbox is now out it wasnt as heavy as the transfer box and the clutch and flywheel are removed. Don not remove completel yet.
Back of the engine flywheel case will rest on the front crossmember and the gearbox will lie on your sheet of wood. This manual contains procedures for overhaul of the R380 gearbox on the bench with the clutch and if applicable the transfer box removed. For all other information regarding Adjustments Removal of oil seals clutch transfer box and gearbox unit consult the.
Gearbox Removal on a Disco 3. Below you can see the gear leaver and the reverse indicator switch - and a bit of oil that is escaping. Mark gear lever spline setting and remove lever and gaiter from the splined lower gear lever.
A standard set of tools will do the job unless you plan to strip the gearbox yourself. Use two straps to shimmy the gearbox back rest on the cross member and then remove the rearward strap to reposition through the transmission tunnel opening. The gear lever should pull straight out.
Unbolt yr gearbox at the two mountings at the back remove em and lower gently down -- use a good bottletrolley jack to raise the back of the gearbox. The first phase in replacing a gearbox is to get the old one out. They say getting them out is the easy bi.
Push an engine crane into passenger door aperture securely strop the gearbox allowing for the lowering to the ground. Definitely remove the hand break lever not sure why I didnt but there is no need to remove the exhaust. The Series Land Rover gearbox is most easily removed through the front passenger door and this can only really be achieved with the use of a wheeled crane having a long reach arm.
Remove the transmission tunnel skirt on the bulkhead to allow the bellhousing to move backwards. Remove gear lever and transfer box lever knobs. Most of them you cannot see.
Release insulation pad from tunnel cover and gear levers and remove. Having enlisted the help of a mate and an engine crane for the day we have a go at getting the knackered box out. Land rover gearbox removal on 2011 need to change slave cylinder which is inside gearbox - Land Rover 2011 Rover Defender question.
Remove gear lever cover. If you have access to a lifting leveller I recommend it especially if youre doing this alone and trying to get the box out around the exhaust pipe. Land Rover Gear Box FAQ Thanks John.
With the gear box supported undo the remaining enginegbox bolts. Take the weight of the gbox gently taking the weight off the mounts so it does not drop an inch bend the input shaft. The floor panels tunnel cover prop shafts hand brake rods speedo cable and bell housing bolts were al removed as normal and the Roverdrive was separated to allow space for the gearbox assembly to slide aft.
Land Rover Gear Box Info admin_rover_0522 2020-10-03T1551330000 Reprinted with permission from. Glad I am replacing that. This manual contains procedures for overhaul of the R380 gearbox on the bench with the clutch and if applicable the transfer box removed.
Repeat for the front strap. Once the shaft is removed youll need to remove the front bearing race from the case again you could use the shaft and bearing to push this out but due to the amount of force needed to get the rear race out I decided to use something else to remove it again I used a block of hardwood and heated the case around the race first and out it came. Gearbox Removal in Many Painful Steps.
Remove the wires from the reverse switch and remove the three bolts from the gear lever retainer. Ive done a few clutch swops on lrs and that is a serious proposition on the driveway. Most of this task went easily enough though removing the Wright Off Road matting adds a small amount of extra effort.
Luckily my vehicle being ex-army has a removable gearbox crossmember on the chassis. I had a quote from a friend to start me off.
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